The Flux Cored Wire Drawing Machine line as belows
Flux-Cored Welding Wire Forming Drawing Machine
(1) slitting shearing machine: unreeling machine-shearing machine-storage rack-take up machine
(2) steel strip rewinding: pay off→constant tensile rack→Φ800 spool take up
(3) forming and rough drawing machine: spool tension active pay off → constant tensile rack→ultrasonic cleaning machine→rolling speed detection system→ forming into U shape→servo powder adding system→forming→forming and reduce diameter→ LZ6/500 drawing machine →spool take up
(4) finish drawing: spool passive pay off → LZ10/400 reduced diameter→polishing machine →oiling machine→spool take up (different size use the different number of block for finish)
(5)the layer winding machine : about 15-25KG each packing (can design as per clients needs
We,Wanyi Machine factory can provide the whole flux cored wire forming and drawing machine line.
Our factory main products are:
1. flux cored welding wire production(forming)machine line
2. CO2 gas shield and submeged arc welding wire production machine line
3. high middle low carbon steel wire drawing machine line
4 stainless steel spring wire and annealed soft wire production machine line
5. nail wire,reticle wire and galvanized wire drawing machine line
6. Portion equipment for steel cord;
7. Various kinds of mating equipment and products, for example various drawing molds, all kinds of welding wires, all type of parts etc.
main technical indicators Mig Welding Wire Production Machine Solid Core Welding Wire Drawing Machines
| Order | Name | Unit | Parameter |
| 1 | Total equipment power | KW | 208KW |
| 2 | 1# ~#8 | KW | 8×22KW AC variable frequency motor |
| 3 | Sand belt machine power | KW | 2×7.5KW AC variable frequency motor |
| 4 | Take up machine | KW | 11KW |
| 5 | Speed regulation | | Frequency conversion and speed regulation of frequency converter |
| 6 | Control type | | PLC control |
| 7 | Brake time | | Normal 30 S EMG 5S |
Due to the fact that the stability of the system largely depends on the role of PID, it is necessary to comprehensively consider the setting of its parameters, including low speed, high speed, rising speed, and falling speed. In addition, differential restriction needs to be involved in this system. After optimizing the parameter values of this system, the speed of 600 m/min during equipment debugging was very stable, completely solving the problem of instability of the original synchronous board at high speeds (only able to drive up to 300 m/min). The Wire Drawing Machine equipment has been tested under various working conditions, and its performance is the same as that of imported DC drives. The equipment efficiency is 90-95%, and the power saving rate is about 40%. Moreover, the electrical equipment configuration in this system is simple, with clear logic, and significantly reduced costs compared to the original. It is indeed a very excellent cost-effectiveness.
In metal processing, wire drawing machine equipment is a common type. In the past, DC generator sets (F-D systems) were generally used to accomplish this. With the advancement of technology and the popularization of frequency converters, frequency control has been widely used in wire drawing machine equipment. PLC can be used to complete functions such as drawing type setting, active operation, production process control, real-time closed-loop control, and active meter counting.
Our products are wire drawing machine,Layer Winding Machine,flux cored wire drawing machinery,including flux cored welding wire forming machine,MIG CO2 welding wire drawing machine,drum packing machine,pay off and take up machine,butt welding machine,pointing machine copper coating machine and so on.
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