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July 29, 2023

high speed welding wire drawing machine line

i. overview
as one of the main materials for steel structure connection today, welding wire has been widely used in machinery, metallurgy, shipbuilding, chemical industry, construction, bridge, transportation, aerospace and other industries. gas-shielded solid wire is a kind of high-efficiency welding material. due to its unique advantages of high automation, continuity, high efficiency and energy saving, it is gradually replacing manual welding rods, and its demand is increasing year by year.
at present, the domestic welding wire manufacturing process is relatively mature, and the copper plating process is mainly based on unfolded copper plating. the speed is slow, basically 250~300m/min, and the speed is fast, the quality is not stable, the old-fashioned tradition the waste of copper plating process resources is more serious, and the cost of enterprise products is bound to affect the survival space of enterprises.
this set of equipment, using german technology, its advantages are summarized as follows:
1- small footprint, can save the planning of the old copper plating workshop (including equipment, personnel, workshops, etc.), saving investment
2-high copper plating speed can reach 800~1000m/min, calculated with 1.2mm welding wire, 3t finished wire can be produced per shift (8 hours)
3-saving one process and saving time
4-save water, greatly reduce water consumption
5-save a pre-treatment (alkaline wash), the cost is reduced by a large part (alkali auxiliary, alkali heating, water)
6-single machine operation is conducive to product quality control: for example, if there is a problem with the multi-head copper plating production line, it may cause problems in all the welding wires. high-speed copper plating will not affect other production lines.
7-high degree of automation, stable process, so the product quality is stable
in summary, high-speed copper plating equipment should gradually replace traditional copper plating equipment in the future welding wire industry. after the design, manufacture and optimization of our company, the automation of the equipment is high, and the complex copper plating process control is automated and the operation is simplified. , produce qualified products.We can make Wire Drawing Machine,Layer Winding Machine,Flux Cored Wire Forming Machine,mig copper plating machineWelding Wire Copper Coating Drawing Machine
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