flux cored wire cleaning machine

The surface of steel strip is cleaned, rinsed and dried by ultrasonic wave to remove dirt and grease on the surface, and the steel strip is dried thoroughly by induction heating drying device, so as to facilitate the subsequent process. Technological process: ultrasonic cleaning (40 ~ 60 ° C)→ wind knife cutting fluid → hot water rinsing (40 ~ 60 ° C)→ wind knife cutting fluid → hot air drying (i) ultrasonic cleaning tank 1 effective size of cleaning tank: 1380 * 250 * 1050 MM3, the groove body is made of 2mm thick high quality 304 stainless steel plate and arranged 2 ultrasonic waves on one side of the groove. There are three ultrasonic vibrating plates, each of which is 2.5 kw, and the ultrasonic power is 7.5 kw. 3 the ultrasonic wave is made into the form of an intrusive vibrating plate, which is made of high quality 304 stainless steel plate, and the ultrasonic transmitting surface δ = 3MM4 ultrasonic liquid storage tank: the volume is about 200L, and the tank is equipped with a 9KW stainless steel electric heater, automatic Temperature Control, temperature regulation range is: room temperature ~ 100 ° C. The tank is equipped with overflow mouth, drain mouth and oil-water separator, separating oil quantity is 2-3L/hour. (2) the effective size of hot water rinsing tank 1 is 1050 * 250 * 1050mm3. The tank body is made of 2mm high quality 304 stainless steel plate. The volume of the storage tank is about 150L. The tank is equipped with a 9KW stainless steel electric heater with automatic temperature control. The tank is provided with an upper cover, and a tower connecting plate is arranged between the tank bodies to prevent the liquid from dripping onto the ground when working. (3) the effective size of hot air drying tank 1 is 550 * 200 * 1050mm3, and the tank is made of 2mm high quality 304 stainless steel plate. (2) the drying tank adopts side-open door, closed hot air circulation heating, stainless steel air heating tube, heating power 6KW/tank, digital display automatic temperature control, temperature control accuracy ± 3 ° C. 3 slot with a heat insulation fan, hot air circulation.

The ultrasonic wave washing machine is one of our important machines 

We are manufacturer of the ultrasonic cleaning machine 

 1. Company introduction of our factory:

Our company is a big private enterprise manufacturing various wire drawing machines (MIG welding wire drawing machinery,Flux Cored Wire Forming Machine,stainless steel wire processing machine) with more than 25 years professional experience. We supply advanced Wire Drawing Machine and excellent after-sales service for Chinese and overseas metallic industry.
We manufacture WANYI brand Straight Line Wire Drawing Machine series, wet wire drawing machines, inverted vertical wire drawing machines, combined wire drawing machines, OTO type (Pulley drawing machine ) wire drawing machines and relevant auxiliary machines.
These products are in an attractive appearance, reasonable price, stable performance, easy operation and production efficiency and with great safety. It has the emergency braking control, once there is something wrong with the working, it can be brake automatically.
2. Straight Line Drawing Machine

 Frame

It is the foundation of the whole drawing machine units. It is welded by buttress plate, bent steel, section steel. All materials are designed safety enough to enhance the rigidity.

Frame processing:

The frame stands on the special leveling welding plate, weld the steel as base of the bottom plate. Then do the low temperature tempering and vibrating treatment to eliminate the welding stress.

Cold machining precision is the important factor to realize the high-speed drawing. Do the milling process for the bottom plane and connecting side of the frame. Then clamp the main hole and screw hole of the mounting surface.

Machining ended frame closures group in the painting shop, pain the anti-rust primer and do the scraping and deburring.

Lastly, paint second time topcoat painting according to customer's color, wait for assembling.

Capstan structure

Material is ZG45 steel casting blank body, after quenching and tempering treatment, HB250. Dig 5mm depth on the working surface of capstan, then melt the tungsten, cobalt carbide, overlay welding. Then rough lathing, precision lathing, grinding and polishing, surface roughness can reach to 0.08μm, hardening layer height 300mm, depth more than 3mm, HRC 58-62.

All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.

Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.

All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.

Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.

Capstan coolingThe main shaft of capstan is fixedly install an upper spiral water jacket, below is a water wheel. Capstan is mounted on the spindle, the lower part of water jacket and capstan inner wall form 10-15mm water storage. Circulation cooling water from the upper o water jacket to capstan inner wall, the water cabin is filled with cooling water will adequately cool the wounded steel wire. When capstan rotating, spiral groove will keep the cooling water to rise, then flow down along the capstan wall, discharge the water through the upper outlet, forming good circulation water cooling.

The processing chart for Flux Cored Wire Drawing Machine (2000 Tons of capacity)

slitting shearing machine-strip rewinding mchine 

Belt forming machine-LZ6/500 wire drawing machine-LZ400 wire drawing machine-Layer Winding Machine or drum packing machine