welding wire production machine line

CO2 WELDING WIRE DRAWING(PRODUCTION) MAHCINE LINE welding wire production machine line

(5000T YEARLY-12 HOURS ONE SHIFT,TWO SHIFTS)

1-ROD WIRE PRETREATMENT LINE

2-LZ560 WELDING WIRE DRAWING MCHINE

3-FINE WELDING Wire Drawing Machine LZ400

4-COPPER COATING MACHINE LINE

5-PRECISION Layer Winding Machine

A.LZ7/560 Straight Line Welding wire  Drawing making machine line 

1. Equipment comprising

(1)  wire drawing machine (group)

(2)  800mm spool take-Up machine

(3)  Man-machine interface control contact screen

(4)  Whole set of electric console

2. Main technical parameter ( key points)of welding wire productiion machine line ：

  （1）Max. entering (steel) wire strength：<700MPa

（2）Max. entering (steel) wire dia.：Ф5.5/6.5mm

（3）Min.outlet (steel) wire dia.：Ф2.4/2.6mm

（4）drawing steel wire material：mid carbon steel

（5）Max. steel wire drawing speed：12m/s ( Normal speed: 8m/s-0.9Ton/H)

（6）Water volume ：6m³/h        （Water pressure ≥0.25MPa）

（7）Air volume：1.5m³/h          （Air  pressure ≥0.6MPa）

（8）Motors：①drawing unit： 22KW   AC freq. con. motor

 ②Take-Up unit：15KW    AC freq. con. motor

Due to the fact that the stability of the system largely depends on the role of PID, it is necessary to comprehensively consider the setting of its parameters, including low speed, high speed, rising speed, and falling speed. In addition, differential restriction needs to be involved in this system. After optimizing the parameter values of this system, the speed of 600 m/min during equipment debugging was very stable, completely solving the problem of instability of the original synchronous board at high speeds (only able to drive up to 300 m/min). The wire drawing machine equipment has been tested under various working conditions, and its performance is the same as that of imported DC drives. The equipment efficiency is 90-95%, and the power saving rate is about 40%. Moreover, the electrical equipment configuration in this system is simple, with clear logic, and significantly reduced costs compared to the original. It is indeed a very excellent cost-effectiveness.

In metal processing, wire drawing machine equipment is a common type. In the past, DC generator sets (F-D systems) were generally used to accomplish this. With the advancement of technology and the popularization of frequency converters, frequency control has been widely used in wire drawing machine equipment. PLC can be used to complete functions such as drawing type setting, active operation, production process control, real-time closed-loop control, and active meter counting.

Our products are wire drawing machine,layer winding machine,flux cored wire drawing machinery,including flux cored welding wire forming machine,MIG CO2 welding wire drawing machine,drum packing machine,pay off and take up machine,butt welding machine,pointing machine copper coating machine and so on.

If you need the Welding wire drawing production machine line please contact me.CO2 Welding Wire Making Machine Line welding wire productiion machine line