metal wire take up machine

SG630 spool take-up machine: Metal Steel Wire Take-up Machine (pay off and take up machine) 

①The main drive adopts the form of V-belt with high transmission efficiency and long service life;

②Pneumatic top device (with mechanical locking device to protect the safety of the spool when working at high speed)

③Speed and tension control: 11KW frequency conversion motor speed adjustment, matching with the host;

④Pneumatic cable arranging device is used for cable arranging;

⑤Using Ф630mm spool to take up the wire

Electric control system of Wire Drawing Machine(with spool take up machine) 

1: Inverter: adopt INOVANCE brand

PLC: adopt INOVANCE series

Touch screen: Taiwan color touch screen

Cabinet: Standard cabinet with plastic spray treatment on the outside.

Low-voltage electrical appliances: domestic high-quality.

Sensor: Turck, Germany

2: working method of wire drawing machine and take up machine 

The overall system adopts PLC control; the frequency converter and touch screen are communicated to complete data exchange. PLC can read, write, start and stop the inverter in real time. The PLC software can ensure that the processes of different drawing specifications are programmed and set, and can run smoothly. Equipped with a color screen human-machine interface system that can monitor the equipment operating status and fault display at any time. Various process parameters of the system are set by the touch screen, with high precision, strong accuracy and convenient modification. The whole system is reliable, low failure rate and easy to operate.

3: Master control console of wire drawing machine Metal steel wire take-up machine

It can display and control the running status of each drawing reel. It can control each drawing reel and wire take-up machine individually and in linkage. After the set speed is reached, it will automatically run at a certain speed. When stopping quickly, it can realize the overall linkage of pay-off, wire drawing and take-up to brake suddenly. When a fault occurs, it can automatically alarm and display the possible fault location and reason. According to user needs, remote control and remote diagnosis are implemented based on mobile phone network and industrial Ethernet.

Due to the fact that the stability of the system largely depends on the role of PID, it is necessary to comprehensively consider the setting of its parameters, including low speed, high speed, rising speed, and falling speed. In addition, differential restriction needs to be involved in this system. After optimizing the parameter values of this system, the speed of 600 m/min during equipment debugging was very stable, completely solving the problem of instability of the original synchronous board at high speeds (only able to drive up to 300 m/min). The wire drawing machine equipment has been tested under various working conditions, and its performance is the same as that of imported DC drives. The equipment efficiency is 90-95%, and the power saving rate is about 40%. Moreover, the electrical equipment configuration in this system is simple, with clear logic, and significantly reduced costs compared to the original. It is indeed a very excellent cost-effectiveness.